Tiếng Việt
Combo AP-211-A-1 Automatic Filling and Capping Machine
- Hotline 1: 0866 533 986
- Hotline 2: 0965 800 166
For manufacturing plants, optimizing floor space and achieving fully enclosed automation for filling, cap feeding, and capping are top priorities. The Combo AP-211-A-1 Automatic Filling and Capping Machine is a breakthrough 3-in-1 integrated solution, combining tracking filling technology, spider-hand Delta robot cap placement, and tracking capping into a single, compact frame.
What is the AP-211-A-1 Filling and Capping Machine?
The AP-211-A-1 is a new-generation automatic bottling system that unifies three core processes into a single module:
- Tracking Filling: The filling nozzles move synchronously with the bottle speed on the conveyor, ensuring continuous filling without stopping the bottles.
- Automatic Cap Pickup & Placement via Delta Robot: The spider robot arm accurately picks each cap type from the feeder and places it onto the bottle mouth at extremely high speeds.
- Tracking Capping: The capping head moves parallel to the bottle, securely tightening the cap according to precisely set torque values.
The continuous, fully enclosed operation minimizes factory footprint, making it ideal for small to medium production lines or flexible inter-machine integration.
Machine Applications
The AP-211-A-1 offers high compatibility and flexibility in handling diverse bottle shapes, cap types, and liquid properties:
- Diverse Bottle Shapes: Round bottles, square bottles, flat bottles, and irregularly shaped bottles.
- Diverse Cap Types: Standard screw caps, press-pump caps, spray caps, and flip-top caps.
- Diverse Liquid Formulations: Free-flowing liquids (water), emulsions/lotions, and viscous liquids/creams.
Applicable Industries:
- Personal Care & Household Chemicals: Body wash, shampoo, hand soap, laundry detergent, fabric softener, lotion, toner, facial mist.
- Food & Beverage: Cooking oil, sauces, syrups, bottled juices.
- Household Chemicals & Pharmaceuticals: Disinfectant solutions, mild chemical bottling, medical syrups
Technical Specifications
| Item | Specification |
| Model | AP-211-A-1 |
| Production Speed | Max 50 bottles/min (Based on 1000ml body wash capacity) |
| Filling Volume | 50 – 1000 ml |
| Applicable Bottle Height | 120 mm – 300 mm |
| Applicable Bottle Diameter | Ø 50 mm – Ø 100 mm |
| Cap Placement Method | Delta Robot / Spider-arm Gripper |
| Cap Sorting Method | Elevator conveyor, centrifugal rotary disc, or vibratory bowl feeder |
| Capping Method | Servo gripping, 4-wheel rotary tightening |
| Power Supply | 3-Phase 380V, 50/60Hz |
| Total Power Consumption | 20 kW |
Key Advantages
- Full-Servo Control System: The full-servo drive system allows ultra-precise adjustment of filling volume, cap pickup speed, and capping torque—preventing bottle deformation, cap scratching, or product waste.
- Integrated Delta Robot: Modern cap pickup technology enables fast and accurate cap positioning, even for complex cap designs such as trigger sprayers and pump caps.
- Tracking Technology: Filling and capping occur while bottles are in motion, enabling speeds up to 50 bottles/min without shaking or splashing.
- Quick Changeover: Broad compatibility with various bottle sizes and cap types eliminates the need for complex, large-scale mold replacements.
- HMI Touchscreen & Smart Controls: Intuitive touchscreen supports one-touch start/stop and automated fault alarms, reducing labor training costs.
- High Line Integration: Easily integrates with upstream bottle unscramblers as well as downstream labeling machines, date coders, and case packers.
Business Benefits
- Maximum Space Optimization: The 3-in-1 combo design significantly reduces line length compared to installing three separate machines.
- Consistent Product Quality: Precision servo torque and 100% accurate filling volume fully protect final product aesthetics and quality.
- Enhanced Packaging Efficiency: Achieves outputs up to 50 bottles/min (1000ml bottles), easily fulfilling large-scale production orders.
- Reduced Operating & Labor Costs: Full automation eliminates manual labor across filling, cap feeding, and capping operations.
Why Choose ETEK as Your Supplier?
ETEK specializes in:
- Comprehensive automated packaging solutions
- Custom consulting, engineering, and system integration
- On-site installation, commissioning, and operational training
- Maintenance, warranty services, and genuine spare parts supply
Our Commitments:
- Stable machine operation with long service life
- Optimized investment costs
- Solutions tailored to your exact industry needs
- 24/7 technical support partnership
Contact Us for Consultation and Quotations
Let ETEK partner with your enterprise in optimizing your packaging operations. Contact our Hotline today at 0866 533 986 for expert consultation and a detailed quotation for the Combo AP-211-A-1 Automatic Filling and Capping Machine.