APCW-6040B Full-Carton Checkweigher

In end-of-line packaging processes, controlling the quantity of finished products inside cartons or boxes is an essential step to eliminate customer complaint risks. The APCW-6040B Full-Carton Checkweigher is a specialized online dynamic weighing solution designed for packages and carton boxes weighing ≤10kg, helping automatically detect and reject underfilled packages with high accuracy.

What is the APCW-6040B Full-Carton Checkweigher?

The APCW-6040 Full-Carton Checkweigher is a dynamic weighing system specifically designed to measure the total mass of packages, carton boxes, or bulky items directly on the conveyor without stopping the production line. Its primary function is identifying missing items or parts inside sealed cartons.

Automated System Operational Workflow:

• Buffer Section: The orientation conveyor adjusts spacing between carton boxes before entering the weighing platform.
• Weighing Section: Digital load cell sensors measure the actual weight of the carton as it passes through the conveyor at 1g graduation steps.
• Analysis & Feedback: The system compares actual weight against preset standards. If missing items are detected, the system logs the error and sends feedback signals to upstream packaging machines for real-time adjustment.
• Automatic Rejection: The pusher mechanism redirects underfilled/defective cartons off the main production line.

Applications

• Pharmaceuticals & Cosmetics: Full-carton weight inspection for syrup bottles, medicine boxes, shampoo bottles, and body wash cartons.
• Food & Beverage: Inspection of beverage crates, confectionery cartons, milk boxes, and canned goods packages.
• Chemicals, Agriculture & Light Industry: Inspection of seed bags/cartons, chemicals, consumer goods, plastic products, and hardware items.

Technical Specifications

Key Advantages

• 10-Inch Color Touchscreen: Simple operation, enabling quick lookup and data extraction for defective product traceability.
• 10 Quick-Switch Product Menus: Allows flexible switching between different product SKUs without stopping the machine.
• Production Trend Feedback: Automatically transmits signals to adjust upstream filling/packaging equipment accuracy, minimizing material waste.
• Quick Belt Replacement: Buckle design structure makes belt removal, installation, and cleaning extremely effortless.
• High Integration Capability: Seamlessly compatible with inkjet printers, labeling machines, barcode printers, and metal detectors.

Business Benefits

• Production Cost Optimization: Feedback signals help control the dosing accuracy of upstream packaging equipment.
• Easy Management & Data Extraction: Logs weighing history via USB, supporting statistical report printing for pass/fail ratios.
• Automated End-of-Line Quality Control: Replaces manual inspection entirely, significantly improving packaging throughput.

Why Choose ETEK?

ETEK specializes in:

• Comprehensive automated packaging solutions
• Custom system consulting, design, and integration
• On-site installation, commissioning, and operator training
• Maintenance, warranty, and genuine spare parts supply

Our Commitments:

• Stable equipment operation and long service life
• Optimized Return on Investment (ROI)
• Tailored solutions matching your specific industry needs
• Dedicated 24/7 technical support

Contact for Consultation and Quotation

Let ETEK accompany your business in optimizing packaging workflows. Contact our Hotline at 0866 533 986 today for expert consultation and a detailed quote for the APCW-6040B Full-Carton Checkweigher.